Ultra Bayer Dietary Supplements Factory
Works Completed
• Delivered controlled rooms for a dietary supplement facility aligned with NAFSA licensing requirements (Controlled areas + Packaging + Warehouse).
• HVAC installation: 3 AHUs with fresh air provision and F7 filtration, designed for controlled-room performance.
• Humidity control configured to achieve ~40% RH target where required by process and product needs.
• Cleanroom construction: sandwich panel partitions to establish controlled rooms and defined material/personnel flow.
• Cleanroom finishes: epoxy flooring across relevant areas (cost-effective, compliant, and suitable for the activity).
• Walkable panel suspended ceilings with cleanroom-grade lighting installation.
• Utilities installation: steam distribution lines and service water lines as required for the facility scope.
• Water station design (cost-optimized for supplements): filtration + softener solution appropriate for the activity (lower cost than pharma PW systems).
• Compliance documentation package: layouts, HVAC calculations, material specifications, controlled room concept, and risk/validation support for licensing readiness.
Key Achievements / Deliverables
• NAFSA readiness achieved through a compliance-aligned controlled-room concept and a complete engineering documentation package.
• Cost-optimized compliant design: selected HVAC configuration and epoxy finishes to meet requirements at the lowest practical lifecycle cost.
• Fast execution with integrated delivery of partitions, finishes, ceilings, lighting, utilities, and water station scope to accelerate licensing and start-up.






