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Ultra Bayer Dietary Supplements Factory

Works Completed • Delivered controlled rooms for a dietary supplement facility aligned with NAFSA licensing requirements (Controlled areas + Packaging + Warehouse). • HVAC installation: 3 AHUs with fresh air provision and F7 filtration, designed for controlled-room performance. • Humidity control configured to achieve ~40% RH target where required by process and product needs. • Cleanroom construction: sandwich panel partitions to establish controlled rooms and defined material/personnel flow. • Cleanroom finishes: epoxy flooring across relevant areas (cost-effective, compliant, and suitable for the activity). • Walkable panel suspended ceilings with cleanroom-grade lighting installation. • Utilities installation: steam distribution lines and service water lines as required for the facility scope. • Water station design (cost-optimized for supplements): filtration + softener solution appropriate for the activity (lower cost than pharma PW systems). • Compliance documentation package: layouts, HVAC calculations, material specifications, controlled room concept, and risk/validation support for licensing readiness. Key Achievements / Deliverables • NAFSA readiness achieved through a compliance-aligned controlled-room concept and a complete engineering documentation package. • Cost-optimized compliant design: selected HVAC configuration and epoxy finishes to meet requirements at the lowest practical lifecycle cost. • Fast execution with integrated delivery of partitions, finishes, ceilings, lighting, utilities, and water station scope to accelerate licensing and start-up.